COTTON BALER / COTTON BALING PRESS

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Why Process Cotton?

Businesses today have to be lean and efficient, gone are the days of wasteful spending and irresponsibly handling materials. With a natural material like cotton this sentiment is needed now, more than ever.

Cotton is:

  • Used entirely, not a single part of the plant goes to waste.
  • A sustainable fiber that lends itself to a stable growth cycle.
  • Made up of cellulose, which is a natural polymer. Polymers are used in every area of modern living: water bottles, textile fibers, phones, and even computers.

When working with such an efficient and useful material you need to ensure that maximum value is extracted from your cotton in order for maximum profit to be generated. This is where we come in, our cotton baling machines work hard to compact any excess materials you may have, in order for your company to more easily reuse, store, ship, or recycle them.

What is Makabale’s Baling Solution?

The fluffy characteristic of cotton makes it difficult and costly in handling and transportation. Hence, baling cotton, whether it is cotton lint or cotton waste, transform the fluffy material into consistent rectangular dense bales for easy transport and storage is a key step in cotton processing and recycling.

Makabale is a known manufacturer of several cotton balers which have different sizes to meet different kinds of baling demands. With the durable Makabale cotton baling machines, you can:

  • Save valuable storage space as the material size is reduced
  • Easier to store and stack owing to its cube shape
  • Easier to ship
  • Save labor and save time
  • Save storage cost and transportation cost
  • Create a safe and neat working area for staff
  • Increase revenue and have a quick return on investment

Get to know which is the best cotton baler perfect for your organization's operations. Usually, it depends on the volume of the cotton that need to be baled, the final estimated bale weight or bale size you desire, and the hourly or daily output that you need. Your space for the baler installation and operation also needs to be considered.

Make sure that every part of your operation is fine tuned for this competitive world. Raise your probability of success by buying the right tool for the right job.

Recommended Doorless-Raised Chamber Cotton Baler (Cotton Baling Press Machine) for Baling Cotton

Doorless-raised Chamber Cotton Baler (Cotton Baling Press Machine) is a hydraulic vertical baler specifically designed for material baling and wrapping needs. Once a bale is done, the chamber raises to expose the compressed bale on all four sides. Then the operator can wrap and strap the finished cotton bale. This feature protects the cotton from staining and damaging during transport. We have 5 standard models available in this series with different chamber sizes and compressing forces, making different bale sizes.

CARDBOARD BALER / MILL SIZE BALER

TEXTILE BALER / CLOTHING BALER

  • Primarily for textiles (yarns, second-hand clothing, used shoes, rags, towels, textile fibers)
  • Bale size (L): 700 to 1500mm
  • Bale wt.: 40 to 500kg (used clothes)
  • 4 different models and sizes

Recommended Vertical Cotton Baler (Cotton Baling Press Machine) for Baling Cotton

If bale wrapping is not needed, then our vertical two ram baler is the perfect option for the job. This robust baler series includes 7 standard models with compressing force ranging from 80ton to 200ton. The high pressing force ensures you to transform the fluffy cotton into high dense bales. There are medium sized bales of 43” wide and mill sized bales of 60” wide, two bale sizes available.

CARDBOARD BALER / MILL SIZE BALER

VERTICAL TWO RAM BALER

  • Bales multiple materials, but primarily for rigid plastic, extruded aluminum, plant fiber
  • Bale size (L): 1100 to 1520mm
  • Bale wt.: 120 to 400kg (coir)
  • 7 different models and sizes

Cotton Baler Frequently Asked Questions

What Machine Bales Cotton?

The machine used for baling cotton is called cotton baler or cotton baling press, cotton baling machine. It is a hydraulic-driven baler machine with a compressing platen moving up and down to fulfill cotton baling cycles and finally form a dense cotton bale after certain baling cycles. Makabale cotton baler can compress raw cotton as well as all kinds of cotton waste.

How Do They Bale Cotton?

Firstly, load cotton materials into the feed gate until the compressing chamber is full.

Then, press the start button on the electric control panel to activate the platen start compressing, and the platen will automatically return to initial position after pressing.

Next, the operator feeds the second time, and the same baling cycle afterwards.

When the bale height reaches set value after several baling cycles, the platen will hold the material in a compressed state to allow the operator to tie the bale.

Once tied up, the bale will be safely ejected out from the chamber with the retraction of the platen.

If you want to wrap the cotton bale, at the first step before loading material, you need to place a piece of wrap bag on the chamber base, and at the last cycle of cotton baling, place another piece of wrap bag on the platen before compressing.

After cotton baling, the final cotton bales are stacked in the warehouse and ready for transport and factory use later on.

Why Baling Cotton?

Firstly, baling cotton into uniform cubic bales is a standard procedure in cotton trading business. Cotton is packaged and sold in bales. It is an international standard trading unit on every wholesale market worldwide.

Secondly, cotton bales are beneficial in storage and transportation. Owing to their consistent size, they can be stacked on top of each other, which results in great cost-savings on space and shipping vehicles. There are many cotton dealers and exporters in countries like India, Turkey, Pakistan, and Germany. The bale size and bale weight of the cotton are essential because the denser the bale is, the more cotton bales can be loaded in the shipping container, then the more cost-efficient for the exporters.

What Are Waste Cotton Bales Used For?

In the textile industry, there are large quantities of cotton waste and by-product generated in the manufacturing processes including yarn spinning, weaving, and cutting process. These cotton waste will be compressed into bales by cotton baler and traded in the market. They are applicable in many industries. They can be still used to make textile products like jeans, towels, socks, and T-shirts. Due to the material’s high absorption ability, they are also favorable product for cleaning in automotive, printing, and marine industries, as well as raw materials for making cotton pads, mats, and toys.

How Large is a Bale of Cotton?

The size of a cotton bale depends on the size of the cotton baler you are using for baling cotton. Each baler has a baling chamber. The nominal bale length and width are the same as the chamber size, while the bale height is adjustable, and you can make the height as you want within the limitation. You can also get a customized bale size from Makabale if you have specific requirement.

How to Find the Right Cotton Baler?

You can firstly consider whether you need the final bale to be fully wrapped from four sides. If yes, then you can go with our doorless-raised chamber cotton baler. If fully wrap is not a need, our heavy duty vertical two ram baler is the ideal one to choose. Each of these cotton baler types has several standard models which are different in pressing force, bale size and bale weight. You can choose the model which meet your expected size.

What Options in Your Heavy Duty Two Ram Cotton baler?

For the Heavy Duty Vertical Two Ram Cotton Baling Machine, we offer several models and also different options for door opening: front door open (one-door) or doors open front and rear (two doors).

Model VHD80 Cotton Baling Machine

This baler model features 80ton press force to make bale size of 1520 x 760 x up to 1000mm (60”x 30”x 39”). The motor is 15kw.

Model VHD120 Cotton Baling Machine

At a powerful 120ton of pressing force, this cotton baler is available with two bale size options which are 1100 x 700mm (43”x 28”) and 1520 x 760mm (60”x 30”). And has an 18.5kw motor.

Model VHD150 Cotton Baling Machine

At a more powerful of 150ton pressing force and with two bale size options which are 1100 x 700mm (43”x 28”) and 1520 x 760mm (60”x 30”). Powered with 22kw motor.

Model VHD200 Cotton Baling Machine

At an extreme powerful of 200ton pressing force and with two bale size options which are 1100 x 700mm (43”x 28”) and 1520 x 760mm (60”x 30”). Powered with 30kw motor.

Custom Built Cotton Baler

We can customize cotton baling systems to fit your required bale size, bale density and bale weight. We have customized our cotton baling systems for automatic feeding. Automatically baling cotton can reduce labor and improve efficiency.